Making custom forged wheels requires specialized knowledge and equipment. Here are the general steps involved in the process:
1. Design the wheel: Determine the specifications of the wheel, including the size, width, and bolt pattern. You can either create your own design or work with a wheel manufacturer to create a custom design.
2. Create a 3D model: Use CAD (computer-aided design) software to create a 3D model of the wheel. This will allow you to see the design from all angles and make any necessary adjustments before moving forward.
3. Produce a prototype: Use the 3D model to create a prototype of the wheel using a 3D printer or CNC (computer numerical control) machine. This will allow you to see the design in physical form and make any final adjustments before creating the final product.
4. Heat the metal: The metal used for forged wheels is heated in a forge until it reaches a high temperature. This makes the metal easier to work with and more malleable.
5. Form the wheel: The heated metal is then hammered or pressed into the shape of the wheel using a hydraulic press or other specialized equipment. This process is called forging.
6. Heat treatment: Once the wheel is forged, it will need to be heat treated to strengthen the metal and make it more durable. This involves heating the wheel to a high temperature and then cooling it rapidly.
7. Machining and finishing: After heat treatment, the wheel will need to be machined and finished to remove any imperfections and create a smooth surface. This includes drilling the bolt holes and machining the hub.
8. Quality control: The finished wheel will need to undergo quality control checks to ensure that it meets the required specifications and is safe for use.
Making custom forged wheels is a complex process that requires specialized knowledge and equipment. If you are not experienced in this area, it is recommended that you work with a professional wheel manufacturer to ensure that your custom wheels are safe and meet all necessary standards.
Custom Forged Car Wheels designs, engineers, and manufactures 1-piece, 2-piece, and 3-piece forged as well as cast FlowForming aluminum alloy wheels for Racing, Performance, Luxury cars & SUVs with elegant designs in personalized fitments. Wheel rims from Car Wheels are meant to fulfill the needs for every car owner to build up their auto-fantasy.
Car Wheels has so many styles and customization options that if you can dream of it, we can make it.
We ship the wheels directly from the factories to your front door. By this way, we could offer the best price to customers.
We are now a full fledged design and production solution provider, catering to the needs of the premium aftermarket wheels manufacturer supplier.
Forged monoblock wheels are machined from only the highest quality forged 6061-T6 aluminum creating a wheel that is not only strong but stiff and lightweight.
Forged monoblock wheels are designed and machined with optimal performance in mind to not only reduce overall weight but still retain integral strength.
Forged monoblock wheels are offered in a vast array of powder coated finishes. All wheels are held to the highest standards of finish quality.
Every forged wheel is custom made-to-order for each individual customer and each unique vehicle application. This extremely resource-intensive manufacturing process ensures that every order is individually engineered, precision machined, hand finished, and custom powder coated to deliver a perfect vehicle fitment and to fulfill each customer's personal creative vision.
CAD software to design wheels, Every design will pass through multiple drafts until the look is perfect.
Concavity or dish depth is optimized as per client's request. Brake clearance will also be verified.
Before production, the designer will perform computer simulation tests - Finite Element Analysis.
CNC machines to manufacture wheels After client confirmed all the drawings, it takes about 30 days to manufacture
he Hand Prep Department is responsible for prepping the wheel for its final surface finish.
Manufacturing facilities include a wide array of finishing options
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